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Disk Granulator

Disk Granulator

Model: PQ10--PQ42

Type: powered scraper and unpowered scraper

Application: coal powder, cement, clinker, fertilizer.

Materials: gold ore, copper ore, iron ore, manganese ore

  • copper ore

    copper ore

  • gold ores

    gold ores

  • iron ores

    iron ores

  • manganese ore

    manganese ore

Applied material:

Introduction

The disc granulator is a type of granulator. The disc is lined with high-strength glass fiber reinforced plastic. It has the advantages of uniform granulation, high granulation rate, stable operation, durable equipment and long service life. It is ideal for granulation equipment.

The granulation disc adopts an overall arc structure, and the granulation rate can reach more than 93%. The granulation tray is provided with three discharge ports, which is convenient for intermittent production operations, greatly reduces labor intensity and improves labor efficiency. The reducer and the motor are driven by flexible belts, which can start smoothly, reduce the impact force and improve the service life of the equipment. The bottom of the granulation pan is reinforced with a number of radiant steel plates, which are durable and never deformed. With the thickened, heavier and sturdier base design, it can operate stably without anchor bolts.

Disk Granulator

Main Structure

The disc granulator is composed of large plate, gear, transmission part, frame, base, scraper frame and powerless scraper or powered scraper, etc.

1) The main body of the disc granulator, the main body includes the frame, the adjustment part and the granulation disc and other structures;

2) One main reducer, the input shaft is equipped with a pulley, and the output shaft is equipped with a pinion;

3) One main motor with pulley;

4) Support granulation disc device, including one main shaft, two sets of roller bearings, and two sets of bearing seats;

Disk Granulator

Characteristics

1. The structure of disc granulator is novel and reasonable, both the weight and height is reduced. The process layout is flexible and convenient, suitable for the renovation of old factories.

2. The inclination of large plate can be adjusted. The use of angle shims is flexible and convenient to adjust.

3. Unique combination of unpowered scrapers is used to reduce auxiliary power consumption.

4. The large plate is composed of plate body and plate segment. Reduce main motor power. The disc section can be adjusted up and down along the disc body. The end of disc section is a side flange, which can ensure the pellet will not be pulled or torn when discharged from the disk.

5. The new dredging design uses a combination of unpowered scrapers to clean the edges and bottoms, and the corner scrapers to clean the corners. With the unique processing technology of the plate, the dredging and ball forming effect is good, and there will be no large mud masses. The diameter of the material ball is 90% in 3 -5mm.

Disk Granulator

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Technical Parameter

Unpowered scraper disc granulator technical parameters


Type
Disc Granulator Power(kW)
Dia (mm) Height(mm) Slope (°) Speed(r/min)
PQ10W 1000 250 35-55 25 4.5
PQ16W 1600 300 35-55 19 4.5
PQ22W 2200 500 35-55 14 15
PQ25W 2500 500 35-55 14.25 15
PQ28W 2800 640 35-55 11.81 18.5
PQ32W 3200 640 40-50 9.06 22
PQ36W 3600 700 40-50 8 22
PQ42W 4200 800 40-50 7 30

Powered scraper disc granulator technical parameters

Type Disc Granulator Main Power(kw) Weight(t)
Dia (mm) Height(mm) Slope (°) Speed(r/min)
PQ10 1000 250 35-55 25 4.5 1.8
PQ16 1600 300 35-55 19 4.5 2.7
PQ22 2200 500 35-55 14 15 3.9
PQ25 2500 500 35-55 14.25 15 5.2
PQ28 2800 640 35-55 11.81 18.5 5.7
PQ32 3200 640 40-50 9.06 22 7.3
PQ36 3600 700 40-50 8 22 8.6
PQ42 4200 800 40-50 7 30 11.2

Henan Turui Machinery Co., Ltd.

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